A short flurry of activity yesterday arvo.
Removed the previuos days efforts . Wiped all the doodling off the side of the van and got down to basics.
An arc shaped guard supported by a curved bit of 7 ply screwed to the side of the van to support the inner edge of the guard , and ,,,, an infill on the outer edge also made of 7 ply (10mm) to stiffen that area.
Looks like The Murray River Queen paddle steamer aye...
I thought about leaving it like this and goin for the "Sled " look
Maybe bore 5 holes 25mm round in line with the wheel stud pattern to feed the wheel brace through onto the nuts... coooooooooooooooooool... NOT
So... grab the 13" wheel. stand it against the Paddlewheel and mark out a nice curve,
Attack with jigsaw ..
End result....
Bung the wheel in through the gap to see how she looks.....
Bit of tweaking and she'll do me.
Will sand the square shoulder off where top of guard rolls around the outer infill /valence to give it a smoother look. I can only bend ply in one direction.. so cant put a rolled top in the guard.
Might do as Strugglebrook has suggested and fix aluminium sheet to the valence so when you look side on at the van its all alloy . also sand and clear lacquer the top of the guard.
Not too sure what to use to seal under the guard and prevent road grit wearing through the ply. Was thinking a few thick coats of undercoat , then an oil based top coat.. followed by a coat of body deadner..
or.
Cut insertion rubber and glue it around the inside of the guard with liquid nails.... its good stuff.
Reddo