Ok thanks Richard , i will keep an eye on the letterbox..
and i will keep the other eye on the Supalite and see if i can make some progress..
Todays episode is bought to you by the letter "T"...
T is for table
The original lay out had a single bed up front as well as a homemade upper single bunk effort .
Down the back has the usual 4 seater dinette with collapsible table to create a double bed.
We all know what a pain in the A dropping the table and making the bed each evening can be...
Add to the the fact that we spend a lot more hours in bed than what we do sitting up at the table eating meals / reading/ drinking etc.. so... it makes sense to make the sleeping arrangements comfortable and ..... permanent.
So..... with that in mind i decided to.....
Modify the front area into a 2 seater dinette ..
Leave the original table which is in very good condition as the bed base down the back.
Build a new table .
Given that there is less room up the front between the kitchen /fridge end and the front of the van as well as only enough room for a single seat between the door. stairwell and the front of the van i can only fit a single seat either side... but.. a nice wide 1 1/2 seat width.
This also dictated that the new table would have to be slightly narrower than the original...
So.. first job .. cut out a new 800 x 800mm table from a 1200 X 1200 sheet of melamite... 90mm radius on the corners so you dont impale yourself on sharp corners when moving around the van..
This stuff seems fairly rigid even though its only about 12mm thick... if i need to put a strongback under it later to stop it bowing its no big deal
Next decision is what to use as an edging??
Lotsa choices but all require bending around those 90mm radiuis's .. so timber was ruled out.
I have crescent mould, J mould, door tread strips and door tread ribbed right angle aluminium
After some deliberation i went with the right angle ribbed stuff.. had a practice run at cutting kurfs in the side that fits under the table to see if i could achieve a nice smooth curve... seems ok
Next issue was packing the underside of the table to get the angle to sit at the right height top side so that when i fit the signboard gloss white top it fits flush with the top edge of the ribbed angle... the answer was to use laminex strips..and glue it to the underside
then cut the angle and work on the radius kurfs ( or is it letts?) ..Trial fit....
sorta surprised myself that a mangler could achieve tidy corners....
Just need to file all the rough edges left by the angle grinder disc .
Satisfied with my efforts. i put the moulding aside and moved onto the support leg which i amputated off the original table....it would be serving no useful purpose under the bed and would get in the way when storing stuff under the bed.
Glued and screwed in place on the new table .. made up a leading edge to take the 2 marconni clips for the slide on rail that holds the table to the front wall of the van just below the window.... then painted in primed...
Left it all to dry overnight
Moved on to the old bed frame and started demolishing it .. fitting new support posts in..
I hope top make as many hinge open lids as possible in this area .. makes getting stowed stuff easier to get out.. enough room across the front to fit an pole tube internally.
Almost enough for one day.. did manage top finish off the knife and fork drawer slides and fit patitions in the drawer..
Thats it for today.. rough as guts Reddo signing off.